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Suzuki ZR50 SLP
| Johan from the Netherlands sent me a story of the renovation of his
bike and some pictures. Do likeJohan send pictures and
the story of your Suzuki to be published here! Read more here. |


1981 Suzuki year code: X
  

The
story of the restoration of my Suzuki ZR50SLP
by Johan, the Netherlands
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I bought the Suzuki ZR more than four years ago in loose parts
and packed in boxes.
The frame was in terrible shape. After buying it I thought what
have I got myself into? Most of the parts were worn out or rusted
through or missing, these I would have to replace.
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This
was easier said than done. How do I get these parts and
how do I get this moped back to its original state? I wondered.
I tried via Internet to find information of the Suzuki ZR50SLP
but couldnt find anything.
After that I contacted the local moped dealer that had sold me
a Suzuki GT when I was 16. Luckily enough he had still some Suzuki
ZR parts lying in his attic! I got almost all the parts I needed
but I still needed a few more.
I bought a new fuel tank, both front and back fenders, side panels,
a muffler and cables for the engine and new brakes from the moped
dealer. The few parts I didn't have didn't stop me from the restoration
process.
First, I took the frame and all loose steel parts and had them
sand blasted. Then all the parts were powder coated (better than
paint) so that they would last for years to come.
The star cast wheels were not in the best of shape, they were
dated 08/78 and had to be replaced.
After a couple of weeks of searching I found a pair of nice wheels
for the ZR with the date of 01/81, too bad I couldn't restore
the original, I would have wanted the original date. Anyway, I
cleaned the new wheels completely and mounted them on the frame,
so now finally after eight weeks it was standing on its legs.
Now it was time to start building it back up again to a complete
bike.
All of the parts were renovated back to their original state and
or replaced with the news ones I had bought.
The cable harness was checked out properly. All loose or worn
contacts and wires were replaced.
All operating cables such as the clutch cable, gas cable etc.
were replaced with new ones.
After that it was time to mount the fuel tank and the front and
back fenders.
The engine block was in the meantime overhauled and also mounted.

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It was now time put the buddyseat back on, a good friend of mine
who was a professional saddler recovered it. The last parts mounted on were the side panels; these were bought
new and spray-painted in the original colour. The original stickers
were placed on.
The
restoring took a total of three years, including the time it took
for searching and buying parts, repairing parts, polishing, painting
etc.
My Suzuki ZR50SLP is now totally back in it's original state.
All of the new original parts (totally 80%) were from the Suzuki
Motor Company Japan.
The value of this moped is beyond description to me. It is not
the money value of the moped but the 1,000 or more hours that
I have put into it. My passion for my moped has grown from the
many hours that I worked on it.
To me, this moped is priceless and I will never part from it!
Johan
September 2002
All the pictures have been taken after the
renovation. Click to enlarge.
You can find more info on Johan's Dutch
website Suzuki
Bromfietsen. |

More: Suzuki
ZR50SL brochures & adverts
More: Suzuki ZR50SLP Owner's Manual (Handleiding) in Dutch (pdf)
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